Machine Safety Training

Build the knowledge and confidence to design, operate and maintain safe machinery.

Our machinery safety training courses are designed to help engineers, operators and safety professionals understand key standards, reduce risk and ensure compliance across the full machine lifecycle — from design through to operation and maintenance.

We combine practical, real-world application with current industry standards to give your team the skills to implement effective safety solutions in your workplace.

Machine Safety Workshop

2 Days
$995 per person
Ideal for Safety Engineers, Controls Engineers, and Machine Designers
  • Foundations of Machine Safety & Standards Framework
  • Safeguarding, Controls & Risk‑Reduction Measures
  • Practical Application, Assessment & Implementation
  • Machine Guarding & Physical Safeguarding Techniques
  • Control System Safety & Functional Safety Integration

Risk Assessment Workshop

1 Day
$549 per person
Ideal For Engineers, Supervisors & Safety Professionals
  • Understanding AS/NZS 4024.1201/ ISO 12100 risk assessment framework
  • Hazard identification principles
  • Types of machine hazards
  • Applying the hierarchy of controls
  • Physical hands-on risk assessment on real equipment

Lock Out Tag Out
(LOTO)

1 Day
$549 per person
Ideal For Maintenance Personnel, Technicians, Operators, And Anyone Working On Or Around Machinery
  • LOTO Principles & Legal Requirements
  • LOTO Procedures & Safe Isolation Steps
  • LOTO Practical Application & Common Pitfalls
  • Including Verification of successful isolation
  • LOTO Tools & Devices

Safe Design of Safety Related Parts of the Control System (SRPCS)

2 Days
$995 per person
Ideal For Controls Engineers, Safety Engineers, And Machine Designers
  • SRP/CS Design Principles & Functional Safety Concepts
  • Architecture, Reliability & Selection of Safety Components
  • Verification Analysis & Calculation (SISTEMA)
  • Practical Implementation, Validation & Documentation
  • Specialised Scenarios such as Fault Masking, Reset Functions & Fault Exclusion

Safe Design and Integration of AGV's (Automated Guided Vehicles)

1 Day
$549 per person
  • International and Australian Legislation and standards applicable to AGV’s
  • AGV types and hazard identification
  • AGV components and protective devices
  • AGV Control Functions SRPCS
  • Protective Measures tailored for AGV’s
  • Verification and Validation of AGV’s and AGV Systems
  • Zone Classification

We deliver all training from our purpose‑built head office and manufacturing facility on the Central Coast (NSW), providing participants with direct access to real‑world machinery and immersive, practical learning environments. Our trainers are highly experienced, time‑served specialists in Machine Safety, bringing decades of hands‑on expertise across a wide range of industrial sectors.

For organisations seeking convenience or tailored content, we also offer on‑site training at customer locations, ensuring delivery that aligns with operational needs.

Each course incorporates hands‑on exercises with real machines, enabling participants to develop practical skills and confidently apply their learning in their workplace.

At Crossmuller, safety isn’t just a compliance requirement—it’s a core engineering principle. By investing in in-house machine safety training, we’re equipping our teams with the knowledge and confidence to design and implement safety-led solutions across all projects. This proactive approach ensures that every system we deliver meets the highest standards of operational safety and reliability.

Let’s Discuss Your Machine Safety Needs

Practical Machine Safety Expertise

We help manufacturers identify risks, improve safety performance, and meet AS/NZS 4024 requirements with practical, real-world solutions.

From machine risk assessments to safety design and implementation, our consultants work alongside your team to deliver safer, more reliable operations.

  • Machine risk assessments
  • Safety concepts and safe design
  • Compliance verification and validation
  • Practical implementation support
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Are you ready for the machinery regulation to come into effect on the 20th of Jan 2027?